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Thermal Spray Materials



Sulzer Metco is a world-class thermal spray materials manufacturer in diversity, versatility and quality. Using a broad range of materials manufacturing methods, including proprietary processes we’ve pioneered, our materials manufacturing facilities provide you with hundreds of different products; the broadest line of thermal spray coating materials and auxiliary thermal spray products in the world.

You can have confidence in the quality of our products and know that they are tested to the highest quality standards. Our material laboratories are accredited to Nadcap standards, and our manufacturing facilities are certified to world-class quality standards that include ISO 9001 and AS 9100, as well as the strict quality requirements of our many OEM customers.

Our extensive thermal spray materials portfolio has developed as a direct consequence of the needs of our customers. To this end, we are committed to provide outstanding surface solutions that add value to our customers' products and keep them at the forefront of their respective industries. Challenge us with your surface requirement!

Please consult our Materials Guide to get detailled information about our thermal spray matarials.



Sulzer Metco's abradable coating materials are world renowned as a cost-effective method to improve turbine engine efficiency and operational safety while reducing fuel consumption and emmissions.
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Our large portfolio of metallic and alloy materials for application using all thermal spray process are designed to suit a variety of applications.
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Our MCrAlY materials have been designed to provide superior protection against high temperature oxidation and hot corrosion in very harsh, dynamic environments.
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Coatings of our self-fluxing alloys are applied using thermal spray processes followed by a post-coat fusing process. The produce fully dense coatings that are resistant to wear and corrosion.
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When it comes to wear and erosion issues, Sulzer Metco's comprehensive portfolio of carbide materials for thermal spray coatings are most often the answer.
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Oxide ceramic materials produce coatings for applications such as thermal insulation, wear resistance and corrosion resistance. The ability of thermal spray to apply a ceramic surface to a metallic part gives rise to exciting possibilities for enhanced surface properties.
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Cermet powders are used as intermediate coatings in multi-layer systems. They have been designed to improve thermal cycling performance and extend coating life.
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A versatile selection of wires for application using either the electric arc wire spray or combustion wire spray process. Generally, coatings using wire processes are the best choice for active corrosion protection coatings, on-site coatings, bond coats and repairs.
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To support your thermal spray activities, Sulzer Metco offers auxiliary supplies that include grits for surface preparation, maskants and post-coat sealer materials.
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