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Thermal Spray - Combustion Processes

Combustion Wire

The time-tested method for anti-corrosion thermal spray coatings and surface restorations.

The spray material in wire form is fed continually into a fuel gas-oxygen flame where it is melted by the heat of that combustion. Compressed air surrounds the flame and atomizes the molten tip of the wire. This accelerates the spray of molten particles towards the prepard workpiece surface. Combustion wire spray is a common choice for machine element repair and corrosion coatings. Either hard (higher melt temperature) or soft (lower melt temperature) wires can be used.

Process Basics

Heat SourceFuel and oxygen
MaterialWire (metal)
Flame Temperatureapprox. 3100 °C
Particle Velocityup to 200 m/s
Spray Performance15 to 1400 g/min
Schematic Diagram

Process Features

  • Can be portable for on-site coatings
  • High spray rates with low gas consumption

Typical Applications

 

Steel structures

Transport pipes

 Storage tank


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Related Documents

Thermal Spraying_EN4.pdf (pdf, 1.84 MB)

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